Solid Bulk Cargo Safety & Stability

IMSBC Code Solid Bulk Cargo Liquefaction & TML Guide

Solid bulk cargo liquefaction and dynamic separation represent the single greatest cause of sudden catastrophic bulk carrier total losses and seafarer fatalities at sea. When granular mineral ores with high moisture content undergo cyclic vibration and wave-induced roll motions, pore water pressure rises until shear strength drops to zero, transforming solid rock and mineral fines into a shifting viscous liquid. Under SOLAS Chapter VI and the mandatory IMSBC Code (including Amendment 07-23 Res. MSC.539(107)) and Amendment 08-25 (Res. MSC.575(110)), strict technical controls govern Group A cargo carriage, laboratory Transportable Moisture Limit (TML) certificates, the Master's on-board can test, and the BLU Code ship/shore safety interface.

Updated · Written by SeaReady in our own words. Not affiliated with OCIMF, RightShip, CDI, any MoU or any administration — always check the current official documents.

1. Regulatory Framework: SOLAS Chapter VI & the Mandatory IMSBC Code

The carriage of solid bulk cargoes is governed internationally by SOLAS Chapter VI (Carriage of Cargoes and Oil Fuels), made mandatory through the International Maritime Solid Bulk Cargoes (IMSBC) Code (Resolution MSC.268(85)). The primary objective of the Code is to ensure the safe stowage and shipment of solid bulk cargoes by providing detailed information on the hazards associated with individual cargo schedules and instructions on cargo handling procedures.

The IMSBC Code is updated on a regular two-year amendment cycle. Amendment 07-23 (IMO Resolution MSC.539(107)) entered into force on 1 January 2025, introducing critical new requirements regarding dynamic separation, newly classified Group A cargo schedules (including specific bauxite and iron ore fines variants and leach residues), and enhanced shipper cargo declaration duties. This was followed by Amendment 08-25 (IMO Resolution MSC.575(110)) adopted in June 2025 (voluntary 1 January 2026, mandatory 1 January 2027), further standardizing testing protocols and schedule classifications.

Under SOLAS Regulation VI/2, the shipper must provide the Master or their representative with appropriate cargo information sufficiently in advance of loading to enable the necessary precautions for proper stowage and safe carriage to be put into effect. For solid bulk cargoes, this information must include the BCSN (Bulk Cargo Shipping Name), cargo group (A, B, or C), gross mass, moisture content, Transportable Moisture Limit (TML), flow moisture point (FMP), angle of repose, trimming procedures, and specific chemical hazards.

2. Cargo Categorisation: Group A, Group B, and Dynamic Separation

The IMSBC Code classifies solid bulk cargoes into three primary regulatory categories, each carrying specific risks and operational safeguards:

Cargo Category / HazardKey Physical / Chemical ThresholdTypical Regulated CommoditiesStatutory Basis & Risk Mechanism
Group A: Cargoes That May Liquefy or Dynamically SeparateMoisture Content (MC) < Transportable Moisture Limit (TML)Nickel ore, iron ore fines, bauxite, copper/lead/zinc concentrates, coal slurry, fluorspar, leach residue.IMSBC Code § 1.7 / § 4. Under cyclic ship motion, shear strains increase pore water pressure, turning solid bulk into fluid state or slurry.
Dynamic Separation Phenomenon (Amdt 07-23 & 08-25)Formation of two-phase liquid slurry layer above solid bedBauxite (specifically Group A fines schedules, Res. MSC.539(107)) and iron ore fines with high fine-particle fractions.IMSBC Code § 1.7.3. Surface slurry induces free-surface effect, severe list, and capsize without total cargo mass liquefying.
Group B: Cargoes with Chemical Hazards (MHB)Chemical reactivity, self-heating, toxic/flammable gas evolutionDirect Reduced Iron (DRI A, B, C), coal, seed cake, ammonium nitrate fertilizers, metal turnings, ferrosilicon.IMSBC Code § 1.7 / Appendix 1 schedules. Classified as Materials Hazardous only in Bulk (MHB) or dangerous goods under IMDG classes (4.1, 4.2, 4.3, 5.1).
Group C: Non-Liquefying, Non-Chemical Bulk CargoesNeither liable to liquefy nor possess chemical hazardsIron ore coarse lumps, cement clinker, gypsum, quartz, scrap metal, sand, urea, salt, gravel.IMSBC Code § 1.7. Still requires angle of repose verification, trimming under Section 5, and hold bilge suction checks.
Dual Hazard Group A and B CargoesBoth liquefaction / dynamic separation risk AND chemical hazardsSpecific coal grades, direct reduced iron fines, metal concentrate filter cakes with reactive sulfides.Must comply simultaneously with TML moisture rules and gas/temperature monitoring (O2, CO, CH4, H2).

A critical development in modern bulk carrier safety is the distinction between bulk liquefaction and dynamic separation. While traditional liquefaction affects the bulk volume of moisture-dense concentrates (such as nickel ore from Indonesia or the Philippines), dynamic separation occurs predominantly in materials containing both coarse particles and cohesive fine fractions, such as bauxite. During vessel transit, vibration causes the fine particles and water to squeeze out of the coarser matrix, accumulating as a high-density, viscous slurry on the surface of the stow. This slurry exerts severe transverse dynamic forces against the hold bulkheads as the vessel rolls, degrading intact stability and causing rapid list without total cargo bed liquefaction.

3. Transportable Moisture Limit (TML) & Shipper Certification Rules

For any Group A cargo, the fundamental safety rule of the IMSBC Code is unequivocal: Group A cargoes shall only be accepted for loading when the actual moisture content as certified by the shipper is less than its Transportable Moisture Limit (TML) (IMSBC Code § 4.1.2).

  • Flow Moisture Point (FMP): The percentage moisture content (wet weight basis) at which a flow state begins to develop under specified test conditions in a laboratory apparatus (such as the Flow Table, Penetration Test, or Proctor/Fagerberg apparatus).
  • Transportable Moisture Limit (TML): The maximum gross water content deemed safe for carriage in ships without specially fitted cargo hold shifting boards or wing tanks. Under standard IMSBC test procedures, TML is set at 90% of the Flow Moisture Point (TML = 0.90 × FMP).
  • Accredited Laboratory Testing: TML determination must be carried out within six (6) months of loading unless the physical composition or source of the ore changes, in which case immediate re-testing is mandatory (IMSBC Code § 4.5.1).
  • Moisture Content Sampling Within 7 Days: In contrast to the 6-month TML window, the sampling and testing for actual moisture content (MC) must be conducted within seven (7) days prior to the date of loading (IMSBC Code § 4.3.2).
  • Rain and Stockpile Exposure: If significant rain, snowfall, or high humidity falls on open stockpiles or barges between sampling and loading, the original moisture certificate becomes legally invalid and the shipper must conduct fresh sampling and testing before the ship accepts the cargo.

4. Master's Authority, On-Board Can Test & Loading Suspension

Under SOLAS Regulation XI-2/8 and the IMSBC Code, the Master has the overriding authority to refuse or suspend the loading of any solid bulk cargo if they have reasonable grounds to suspect that the moisture content exceeds the TML or that the cargo poses a risk to the safety of the ship and crew.

To provide shipboard officers with a practical, field-level check, IMSBC Code Section 8.4 specifies the can test:

  • Apparatus: A cylindrical can or rigid tin of 0.5 to 1.0 litre capacity, approximately 15 to 20 cm in height.
  • Procedure: The can is filled approximately half-full with a sample drawn directly from the loading conveyor, barge, or hold stockpile (avoiding surface crusts). The can is raised to a height of approximately 0.2 metres (20 cm) and dropped sharply onto a solid steel deck 25 times at 1 to 2 second intervals.
  • Evaluation: The sample is examined after 25 impacts. If moisture has migrated to the surface forming a visible sheen, fluid meniscus, or slurry boundary, the cargo exhibits high moisture and must be treated as liable to liquefy.
  • Critical Legal Limitation: While a positive can test (appearance of free water) is definitive proof that the cargo is unsafe and justifies immediate loading suspension, a negative can test (no visible water) DOES NOT prove that the cargo is safe. Fine-particulate ores can fail dynamically under prolonged engine vibration even after passing a manual can test. A negative can test must never be used to override a questionable lab certificate.

5. Shipboard Operational Controls: BLU Code, Trimming, Hold Bilges & Gas Checks

Managing the risks of solid bulk cargoes requires rigorous execution of operational controls before, during, and after loading:

Operational SafeguardOperational Standard / FrequencyProcedural Execution on BoardRegulatory Citation & Risk Mitigation
Shipper Moisture Certificate (IMSBC § 4.3.2)Issued within <= 7 days before loading commencesShipper must provide certified moisture content (MC) and Transportable Moisture Limit (TML) from an accredited laboratory.Sampling must precede loading by no more than 7 days. If significant rain occurs between sampling and loading, mandatory re-sampling is required.
Master's On-Board Can Test (IMSBC § 8.4)Complementary spot check during loadingCylindrical can (0.5 to 1.0 L) filled half-full, dropped sharply 25 times from 0.2 m height onto hard surface at 1–2 s intervals.Presence of free moisture or fluid boundary indicates potential liquefaction. A negative can test DOES NOT override a lab moisture certificate exceeding TML.
BLU Code Ship/Shore Safety Checklist (Res. A.862(20))Agreed loading / unloading plan before operationsCoordinates pour sequences, deballasting pump rates, maximum bending moments, shear forces, and emergency stop protocols.Mandatory under SOLAS VI/7.3. Signed jointly by Chief Officer and Terminal Representative prior to commencement.
Trimming & Levelling (IMSBC § 5)Trimming to boundary edges of holdMinimises surface shifting during rolling and reduces air ingress into self-heating cargoes.Angle of repose <= 35° requires trimming flat to edges; angle > 35° requires trimming per Section 5.3 to prevent sudden transverse sliding.
Hold Bilge Testing & Gas MonitoringDaily sounding and atmospheric testingHold bilge strum boxes, non-return valves, and bilge lines tested. Gas tests for CO, CH4, O2, and H2 logged before and during voyage.SOLAS XII/12 water ingress detection in cargo holds. Bilge wells covered with burlap to prevent fine particle ingress and line choking.

Special attention must be paid to cargo hold bilge systems and water ingress alarms. Under SOLAS Regulation XII/12, bulk carriers must be fitted with water level detectors in each cargo hold giving audible and visual alarms on the bridge at two distinct levels: a pre-alarm at 0.5 metres above the inner bottom, and a main alarm at not less than 15% of the hold depth (capped at 2.0 metres). Prior to loading bulk fines, bilge wells must be cleaned, tested under suction, and protected with burlap (hessian) filter cloth wrapped securely around the perforated strainer plates to prevent fine mineral particles from choking the bilge non-return valves and sounding pipes.

Questions seafarers ask

What is the physical difference between solid bulk cargo liquefaction and dynamic separation?

Classic cargo liquefaction occurs when cyclic motion increases interstitial pore water pressure throughout the entire granular mass until frictional resistance collapses, causing the entire cargo to act as a liquid with high density and free surface effect. Dynamic separation (formally incorporated into the IMSBC Code by Resolution MSC.539(107) for bauxite and fine-particulate ores) occurs when cyclic settling causes moisture to migrate upward, creating a liquid slurry layer above an underlying solid bed. Even without total bed liquefaction, this shifting surface slurry creates enormous transverse heeling moments capable of capsizing the ship.

What is the maximum permissible validity of a shipper's cargo moisture content certificate?

Under IMSBC Code § 4.3.2, the interval between sampling and loading must not exceed seven (7) days. Furthermore, the sampling and testing for moisture content must be carried out by an independent, competent laboratory using recognized international standards (such as ISO 12742, ASTM, or ISO 3082). If significant rainfall or inclement weather occurs between the sampling date and the commencement of loading, the shipper is legally required to re-sample and re-test the stockpiles to issue an updated moisture certificate.

How is the Master's complementary on-board "can test" conducted under IMSBC Code § 8.4?

The can test is conducted by filling a robust cylindrical can (0.5 to 1.0 litre capacity) approximately half-full with a representative cargo sample. The can is brought to a height of approximately 0.2 metres (20 cm) and dropped sharply onto a hard, solid surface (such as a steel deck or steel plate) 25 times at intervals of 1 to 2 seconds. If free moisture or a fluid boundary appears on the surface, the cargo is considered unsafe and loading must be suspended. However, a dry or negative can test NEVER supersedes a laboratory test result indicating moisture content in excess of the TML.

What additional safety precautions apply to Group B chemical hazard cargoes such as Coal, DRI, and Seed Cake?

Group B cargoes possess chemical hazards (Materials Hazardous only in Bulk - MHB). Direct Reduced Iron (DRI A, B, and C) can react with water to evolve explosive hydrogen gas (H2) and generate intense heat, requiring continuous inert gas blanket (N2), hold oxygen below 5%, and watertight seal verification. Coal requires regular monitoring of methane (CH4), carbon monoxide (CO), and oxygen (O2) in accordance with Appendix 1 schedules, plus cargo temperature checks. Seed cake carries self-heating and oxygen-depletion risks, prohibiting hot work adjacent to cargo holds.

What are the critical elements of the BLU Code ship/shore safety checklist prior to loading bulk cargo?

Under the BLU Code (IMO Resolution A.862(20) as amended) and SOLAS Regulation VI/7.3, the ship and terminal must agree in writing on a detailed loading or unloading plan before cargo transfer begins. The plan establishes the maximum pour sizes per hold, the sequence of loading passes, the deballasting pump capacity and timing, the maximum allowable still-water bending moments and shear forces, and emergency stop communication signals. Ballasting operations must be synchronized with loading so that hull stress limits are never exceeded.

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